Custom Gas Inlet Tubes

In-shot burner furnance

Stealth Manufacturing is a USA-based manufacturer of custom gas inlet tubes for OEM burner assemblies. We offer engineered-to-spec solutions for optimized air/fuel mixing that support consistent combustion in burner assemblies and reduce poor performance and flashback. Working with you from prototype through full-scale production, our team has the expertise, experience, and capabilities to deliver quality results for safe, efficient operations. To get started with your project, request a quote, or contact us to speak with an engineer.


Manufacturing Custom Gas Inlet Tubes

In burner assemblies, gas inlet tubes are critical components that deliver gas, primary air, and mixed air for combustion. Stealth Manufacturing offers nearly 50 years of experience in designing and manufacturing custom inlet tubes for OEM equipment, providing engineering collaboration from concept to production to ensure the finished product meets all necessary specifications. More than a fabrication shop, Stealth Manufacturing is a full-service partner for gas burner products and complete assemblies.

What is a Gas Inlet Tube (Venturi Tube)?

Gas inlet tubes channel gases into the burner assembly. They regulate gas flow by pulling in primary air and premixing the air and fuel, balancing the flow of the gas/air mixture for even, consistent combustion. Designing inlet tubes with the right features and specifications delivers long-term product reliability, combustion efficiency, and burner performance.

Why Proper Inlet Tube Design Matters in a Gas Burner Assembly

Inlet tube design is essential for the performance and efficiency of gas burner assemblies. Because they control the fluid and airflow dynamics of the assembly, these components should deliver consistent combustion and stable flame characteristics for improved thermal efficiency. Other critical factors that proper inlet tube design for burner assemblies ensures:

  • Reduced emissions
  • Reliable ignition
  • Proper gas velocity
  • Reduced flashback risk
  • Long-term product reliability

Custom Design Options for Gas Inlet Tubes

For custom gas inlet tubes designed to your specifications, we offer a range of design options to meet your exact requirements. Our team works with you to discuss various considerations for your gas inlet tube design, including:

  • Tube diameter and length selection
  • Threaded configurations
  • Flanged vs. non-flanged designs
  • Venturi vs. straight tube configurations
  • Air shutter integration
  • Orifice positioning
  • Mounting options
  • Welded assemblies
  • Custom end configurations

Gas Inlet Tube Material Options

We make our products from aluminized steel or stainless steel alloys, depending on your application needs. We assess the following material properties of each option to deliver a high-performance solution that performs reliably and safety to standards:

  • Corrosion resistance
  • Heat resistance
  • Operating environment
  • Product lifespan
  • Cost

Engineering and Product Development Support for Inlet Tubes

Stealth Manufacturing supports OEMs looking to build specific solutions for their custom burner assemblies. Our expert engineers can provide engineer consultation, as well as a range of engineering and product development assistance to ensure your finished product meets your requirements:

  • Design assistance and design for manufacturability (DFM)
  • Reverse engineering and prototype development
  • Material recommendations
  • Performance optimization
  • Production scaling

Custom Inlet Tube Manufacturing Capabilities

With a range of in-house manufacturing capabilities, we can produce custom inlet tubes to exact specifications. Our processes blend lean manufacturing with proprietary equipment designed for our process needs to deliver industry-leading solutions in custom gas products, including:

  • CNC Machining
  • Tube Bending
  • Tube Threading
  • Laser Cutting
  • Robotic Welding
  • Hand Welding
  • Quality Inspection

Applications of Custom Inlet Tubes

Custom inlet tubes can be used with gas burner assemblies for a wide range of applications, providing safe and efficient operations in the following use cases:

Why OEM Manufacturers Choose Stealth Manufacturing

Partnering with a reliable gas burner component manufacturer is critical for safe, reliable gas burners. OEMs choose Stealth Manufacturing because of our commitment to quality and performance, utilizing lean manufacturing and proprietary manufacturing technology to deliver high-performance gas burner solutions that meet application specifications, alongside:

  • Nearly 50 Years of Manufacturing Experience
  • USA-Based Production with In-House Engineering
  • Prototype-to-Production Support
  • Short Lead Times and High-Volume Production Capabilities
  • Strict Quality Control and Responsive Engineering Support

Custom Inlet Tube Manufacturing Quality Assurance

A commitment to quality is what sets Stealth Manufacturing apart. As our engineers collaborate with you throughout the production process, we ensure every product is manufactured with care and precision, using comprehensive quality control measures to support the safety and reliability of your inlet tubes and gas burner assemblies. Our processes include the following quality assurance practices:

  • Dimensional inspection
  • Manufacturing repeatability
  • Process controls
  • Prototype validation
  • Production consistency
  • Documentation
  • Continuous improvement

Related Burner Components for Custom Gas Assemblies

As a one-stop, full-service manufacturer of custom gas products, Stealth Manufacturing provides custom components for gas assemblies, as well as complete burner assemblies, to meet the needs of your unique application. Our capabilities allow us to produce the following to your exact specifications:

Contact Us About Custom Gas Inlet Tubes for OEM Burner Assemblies

Stealth Manufacturing is a collaborative engineering and manufacturing partner, providing custom gas inlet tubes and other gas products for OEM burner assemblies. Our team can assist with engineering consultation, prototype development, and scalable production, backed by decades of burner manufacturing experience and broad industry expertise, to deliver a solution that best meets your specific requirements. Submit CAD models, drawings, specifications, or existing burner component designs, and we will happily review them and suggest how we can better serve your project needs. Contact Stealth Manufacturing today or fill out a quote form to begin.

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